Ginhong is one of the leading Lab mixer suppliers in China manufacturing different types of laboratory mixers, which are widely used instruments, and are needed in every laboratory. It functions to mix, dissolve, and emulsify substances.
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Description & Application Videos
What is lab mixer?
The laboratory mixer is widely used instrument, and are needed in every laboratories. It functions to mix, dissolve, and emulsify substances. These equipments are small scale mixers, which can produce mixtures with small volumes, typically from 1 to 50 gallons.
Lab mixers are space-saving equipments because of their small size, optimizing the use of laboratories for other tasks. There is no difference, however, in principle of operation between industrial- grade mixers from scaled- down laboratory mixers. These machines are utilized for research and development in creating trial batches, before products are being produced in larger quantities.
At Ginhong, various lab mixers are available and of great use in many laboratory applications. Laboratory mixers vary in operating principle, depending upon the application. Laboratories can utilize Ginhong’s RX Lab Vacuum Homogenizer Mixer, a complete vacuum mixer system in a laboratory setting;
RS Lab Vacuum Emulsifying Mixer, the laboratory version of Ginhong’s RS production vacuum emulsifying mixer; JX Batch Lab Homogenizer, also called lab batch mixer which is widely used and can be easily mounted and transported for its liftable stand; and PX Lab Planetary Disperser Mixer, the laboratory version of the PX production planetary mixer which is able to make test batches.
Ginhong provides different lab mixers to provide you choices, depending upon the application and functionality.
RX Lab Vacuum Homogenizer Mixer
RX Lab Vacuum Homogenizer Mixer provides a complete vacuum mixer system for the laboratories, capable of creating test batches. This is Ginhong’s laboratory version of the RX vacuum homogenizer.
JX Batch Lab Homogenizer
The JX Batch Lab Homogenizer is a high shear mixer consisting primarily of rotor and stator with a portable stand. A portable tank or vessel is placed and bracketed beneath the rotor-stator assembly and then brought down by a pneumatic or hydraulic system. The rotor is then rotated at 3000 rpm by a motor, which causes the substances to be sucked into the rotor, and then completely high sheared, dispersed, emulsified and homogenized.
Lab Planetary Disperser Mixer
The PX Lab Planetary Disperser Mixer works using two planetary blades, which rotate on different axes while revolving in the tank. The blades move along the perimeter of the tank to transfer the surrounding materials and throwing it into the center of the vessel. In a single revolution, the planetary blades have passed the entire tank, After one revolution the blades have passed through the entire vessel, furthermore with 36 revolutions, the blades have made contact with the entire batch.
Mixers all comply with Current Good Manufacturing Practice (CGMP) regulations enforced by the FDA. CGMP is vital for quality control of manufacturing plants as it entails proper design, monitoring, and control of manufacturing processes and procedures.
Adherence to the CGMP regulations assures the identity, strength, and quality of manufacturing operations. CGMP also establishes strong quality management systems, robust operating procedures and investigating product quality deviations.
De-aeration reduces product failures by eliminating voids. This is usually common in manufacturing cements or epoxy-based composites when they are subjected to stress.
Deoxidation is the removal of oxygen from the mixing system to prevent degradation of sensitive ingredients and unwanted chemical reactions during the mixing process. Oxygen can also promote microbial growth which might mix into the ingredients.
Moisture and solvent is driven off by the heat produced by vacuum at low pressure. With vacuum we can quickly take the batch material through a series of changes in physical state – from slurry to a paste, and from a paste to a granulation or dry powder.
Solvents drawn off with vacuum are easily condensed and captured. This prevents them from contaminating the atmosphere (both inside and outside the plant). The processor can then re-use the solvents or dispose of them to meet environmental requirements.
Under vacuum, we can inject liquids and lightweight powders into a batch through a sub-surface port in the vessel. This accelerates the mix cycle, especially by wetting out powders instantly.
A batch that has been agitated and deaerated under vacuum winds up denser than it was initially. This often enables us to mix more efficiently and to ship the product more economically. With densification, the physical properties of the end-product are often improved as well.
A useful tool to lower the temperature of your batch material by evaporation. This is especially helpful when the batch material becomes so thick that it is not in continuous contact with the vessel wall – and no longer transferring heat through the vessel wall to the cooling fluid.
Ginhong manufactures a wide variety of mixers with a great range of viscosities and applications. Their extensive range of pumps and process systems are designed to withstand extremities when delivering efficient metering, processing and analysis.
Elimination of voids
Lab Mixers offered by Ginhong process mixing applications under vacuum, which is beneficial for certain adhesives and sealants to develop higher densities and achieve better tensile properties as a result of improved shearing and contact of the different components.
Almost all pharmaceutical manufacturing processes require preparations of suspensions and handling and processing cohesive powders.
- Assay of Pharmaceutical Products
- Cream & Ointments
- Ophthalmic Solutions
- Pharmaceutical Syrups
- Sterile Processing
- Tablet Coatings
Ginhong cares about food safety aside from delivering equipment for quality processing. Some of the most complex Food and beverage processing include blending liquids of different viscosities, dissolving nutrients and sugar, ensuring physical and nutritive properties are met during mixing, process hygiene and making sure overall food rheology specifications are met.
- Meat and Poultry
- Brewing & Distillery
- Edible Oils
- Flavor Emulsions
- Meat & Poultry
- Pet foods
Cosmetics and Toiletries
In cosmetic and personal care preparation and processing, challenges are encountered during the mixing process as it is difficult to attain the proper the proper amount of hydration of thickening and suspending agents, maintaining emulsion stability, process hygiene, disintegrating solids, blending liquids of different viscosities and mixing thickeners. It is also an imperative property that cosmetics attain the proper color, fragrance and other physical properties after being mixed.
- Liquid Foundations
- Cream Emulsions and Lotions
- Pigment Dispersion
- Shampoos and Conditioners
- Toothpastes and Dental Whitening
- Moisturizing Body Wash
- Hair Dyes, Gels and
- Asphalt Emulsions
- Fabric Coatings
- Paints and Varnishes
- Mold Release Agents
- Drywall Compound
- Pesticides and Insecticides
- Solvents and Lubricants
- Ink Dispersions
- Printing Colors
- Drilling Muds
- Lube Oils
- Paints & Pigments
- Paper Coatings
- Rubber Solutions
- Specialty Chemicals
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