High Shear Rotor Stator Mixers

Ginhong’s high shear rotor stator mixers are the heart of many modern emulsification, dispersion, and homogenization processes. Designed for accuracy, speed, and consistency, these mixers are used across cosmetics, pharmaceuticals, food, and chemical industries to break down particles, reduce droplet sizes, and create stable emulsions.

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What is a High Shear Rotor Stator Mixer?

A high shear rotor stator mixer consists of a rotating impeller (rotor) that spins inside a fixed housing (stator) with tight tolerances.

This configuration generates intense mechanical shear as fluid is drawn into the mixing head and forced through the narrow gaps.

How It Works

The rotor pulls liquid and solid components into the head and propels them through the stator’s perforations at high speed.

This shearing action creates turbulence, breaks apart agglomerates, and disperses or emulsifies the ingredients uniformly.

Features & Benefits

These mixers are trusted in applications where product texture, particle size, and batch repeatability matter most.

Consistent shear zones for controlled mixing
Rapid dispersion and emulsification
Available in batch and inline formats
Handles a wide range of viscosities
Modular heads for customization to process needs

How to Choose the Right Rotor Stator Mixer

Viscosity and shear sensitivity: Choose head geometry and speed accordingly.
Batch size or flow rate: Determine whether batch or inline configuration suits your process.
Emulsion or dispersion target: Different stator designs support different applications.
Cleaning needs: Look for CIP-ready models with sanitary construction.
Material compatibility: Match stainless steel grade or Hastelloy to your formulation.

Our team can help configure a rotor stator system that meets your technical and regulatory requirements.

Typical Applications

Cosmetics: Emulsifying face creams, serums, gels
Pharmaceuticals: Mixing APIs into suspensions and emulsions
Food & Beverage: Creating sauces, dairy emulsions, dressings
Chemicals: Dispersing pigments, waxes, polymers, and surfactants

Industries Served

Ginhong's mixers are widely used to make cream, ointment, lotion, and emulsion in cosmetic, pharmaceutical, food and chemical industries.

See It In Action

See how Ginhong’s rotor stator mixers simplify your mixing process and enhance emulsion performance:

FAQs

What’s the main advantage of rotor stator mixers?

They deliver controlled, consistent shear for uniform particle size reduction and fast emulsification.

How small can particles or droplets get?

Depending on your stator configuration, you can achieve sizes as low as 1 micron or less.

Are these mixers suitable for continuous production?

Yes. Inline rotor stator mixers offer uninterrupted processing with scalable output.

Do you offer multi-stage rotor stator designs?

Yes. Ginhong provides single and multi-stage options for more complex emulsions or dispersions.

Are rotor stator mixers easy to clean?

We offer sanitary models with CIP and SIP capability, ideal for hygienic environments.

Looking for tight control over droplet size and mixing quality? Contact Ginhong to configure your rotor stator mixing solution today.

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