High Speed High Shear Mixers

Home >> High Shear Mixers >> High Shear Lab Mixers

High Speed High Shear Mixers

When your application demands both speed and performance, Ginhong’s high speed high shear mixers deliver. Engineered for industries like cosmetics, pharmaceuticals, food, and chemicals, these mixers combine extremely high rotor tip speeds with powerful shear zones to create fine emulsions, dispersions, and suspensions—fast.

Are You Looking for A Reliable Supplier of Mixers?

Feel free to write us about product queries or ask for support anytime, we'd love to help. Didn't find the right product or want any recommendations? Contact us today!

Talk to Our Team Now!

What is a High Speed High Shear Mixer?

A high speed high shear mixer is an industrial mixing system equipped with a rotor-stator assembly that operates at very high RPMs.

These mixers produce intense mechanical shear and turbulence, allowing rapid breakdown of particles and efficient emulsification.

How It Works

As the rotor spins at speeds up to 10,000 RPM or more, materials are drawn into the shear zone and expelled through the stator’s perforations.

The combination of high rotational velocity and narrow gaps creates extreme shear forces that reduce droplet size and blend materials instantly.

Features & Benefits

Fast processing times: Achieve uniform results in minutes
Fine particle and droplet size reduction
Variable speed control for process flexibility
Suitable for high-viscosity and heat-sensitive formulations
Available in batch or inline configurations

These mixers are ideal for reducing batch times, improving consistency, and scaling up formulation throughput.

How to Choose the Right High Speed High Shear Mixer

Viscosity of materials: Ensure the motor and impeller can handle your product’s resistance.
Target droplet size: Higher speeds are suited for fine emulsions or nano-dispersion.
Batch or continuous process: Choose batch for flexibility, inline for high-volume throughput.
Temperature sensitivity: Consider jacketed vessels or vacuum mixing for heat control.
Product compatibility: Materials should match mixer construction (e.g., stainless steel, Hastelloy).

Our team can help configure a solution based on your formulation and speed requirements.

Typical Applications

Cosmetics: Emulsifying serums, creams, masks, conditioners
Pharmaceuticals: Dispersing actives in syrups, suspensions, gels
Food & Beverage: Blending sauces, emulsions, flavor oils, syrups
Chemicals: Preparing coatings, adhesives, polymer blends

Industries Served

Ginhong's mixers are widely used to make cream, ointment, lotion, and emulsion in cosmetic, pharmaceutical, food and chemical industries.

Video: See It In Action

Explore how high shear lab mixers operate and their impact on various mixing processes:

FAQs

What defines a high speed high shear mixer?

It’s a mixer that operates at elevated RPMs (often 3,000–10,000+), creating strong shear fields for fast and uniform mixing.

Is it suitable for viscous or sticky products?

Yes. Ginhong’s mixers are designed for a wide viscosity range and provide torque suitable for dense or thick fluids.

What are the benefits over standard mixers?

Faster mixing times, finer emulsions, reduced ingredient usage, and better product uniformity.

Can it overheat the product?

It can, but optional jacketed vessels or vacuum systems help control temperature during high shear processing.

Are these mixers scalable?

Absolutely. We offer lab, pilot, and production-scale mixers with consistent results across all sizes.

Need speed without sacrificing quality? Contact Ginhong to build a high speed high shear mixing system that keeps your production moving.

WRITE TO US

Request A Free Quote

Have Any Questions?

Send us a message if you have any questions or request a quote. Our experts will give you a reply within 24 hours and help you select the right machine you want.

High Speed High Shear Mixers